Warehouse Lighting

Upgrade Your Manufacturing Facility with 400W LED High Bay Lighting

In large-scale manufacturing environments, lighting directly impacts safety, productivity, and operational costs. Outdated 1000W metal halide fixtures consume massive amounts of electricity, generate excess heat, and require frequent maintenance. Retrofitting your facility with 400W LED High Bay Lights is a smart, cost-effective solution that delivers brighter, cleaner light while dramatically reducing energy use and maintenance expenses.

In this project, a manufacturer of building products upgraded their 168,000 sq. ft. facility by replacing inefficient 1000W metal halide fixtures with powerful, energy-saving 400W LED High Bays — each equipped with occupancy sensors for maximum efficiency.

Project Summary

Before

Before: (115) 1000W Metal Halide Fixtures – $94,551/year Lighting Costs

After

After: (115) 400W LED High Bay Fixtures – $37,820/year Lighting Costs

• Industry: Manufacturer of Building Products
• Building Size: 168,000 sq. ft.
• Actions: Replaced (115) 1000W MH Fixtures with (115) 400W LED High Bay Fixtures – All 115 Equipped with Occupancy Sensors
• Project Cost: $68,450
• Annual Energy Savings: $56,731 per Year (Lighting Power Density Reduction of ~60%)
• Rebates & Incentives: $22,099
• Environmental Savings: Prevents emission of 386 tons of greenhouse gases annually

Results That Make a Difference

✅ Energy Savings of Over $56,000/Year
✅ 60% Reduction in Energy Consumption
✅ Instant-On, No Warm-Up Time (unlike Metal Halide fixtures)
✅ Improved Light Quality and Color Accuracy for better visibility and safety
✅ Lower Maintenance Costs and Longer Fixture Lifespan
✅ Significant Carbon Reduction contributing to sustainability goals